The U.S. Army Armament Research, Development and Engineering Center (ARDEC) at Picatinny Arsenal, NJ is developing an inert 40mm sensor grenade which houses an array of sensors and electronic components. This grenade is intended to be fired from a hand held launcher and relay sensory information back to the user. To accomplish this task, the internal electronic components must be structurally housed and guarded from impact induced g-levels.
The Army is developing new grenades with sensors instead of explosives. A grid of 40-mm grenades will be fired from conventional M16 rifles. The projectiles must survive gun launch and impact. After impact, soldiers will get a real-time ‘picture’ of a local area. Signals from the onboard sensors will be processed on a hand-held computer that captures the activity within the
In a firearm the firing cycle is a high-speed dynamic event, of short duration (a few milliseconds) and highly non-linear - large displacements, plasticity, contact - during which its components are subjected to pulse loads - high-pressure and temperature gas and impact between moving parts. In the design of any firearm choosing the locking (breech) system is the fundamental starting point as this will guarantee that the cartridge case is adequately supported to withstand the tremendous rearward thrust exerted by the powder gases.
In order for artillery projectile guidance and control systems to meet precision performance requirements it is necessary to utilize fin stabilization rather than the conventional means of spin stabilization of artillery projectiles. Since the munitions are fired from a gun tube it is necessary for the fins to be stowed and secured during launch and then deploy once the projectile has left the muzzle of the weapon.
The inspection and screening of flaws in high explosive filled gun fired projectiles are crucial to ensure safety for soldiers using these items. In bore failure of structural components are sure to produce lethal consequences, therefore it is of great importance to determine what the maximum permissible crack size is for a given component coming off of the production floor. The analytical process to determine critical flaw size occurs in two stages. First, ABAQUS Explicit finite element analysis code is used to conduct interior ballistic simulation of a 40mm shape charge projectile.
This study concerns simulation of the forming process of a carton-based package for liquid food (for example, milk or juice), and how the packaging material interacts with the fluid during the forming. The carton-based package is formed inside a filling machine while the fluid is being filled into the package. The carton-based package is thin with low bending stiffness and is thus deformed significantly at small loading. This implies that the forming of the package to a large extent depends on the dynamics of the fluid inside the package.
From a structural point of view, corrugated board would fit on the category of sandwich structures, which in sectors as aeronautics or construction are today commonly analysed using simulation tools that are based on the Finite Element Method.
The Virtual Race Track, VRT, suite of simulations is the most recent addition to the automation tools known as Virtual Package Simulation, VPS, for analyzing the performance of plastic bottles. These new simulations predict the dynamic performance of bottles traveling on conveyors. The objective is to determine if the bottles remain standing after impacting fixed guide rails and gates. The bottles must remain standing to be effectively conveyed. By using ABAQUS to predict this performance, designs can be evaluated much earlier in the product development cycle.
Production of glass bottles requires blowing of the glass after entrance of a gob of molten glass in the blank mould. The final shape of the bottle is highly dependent on the viscosity of the glass, the blow-pressure and the temperature distribution in the glass and the mould and simulation of this complicated process enables optimization of the process conditions. During simulation of blowing of the glass, the mesh has to be adapted due to the extreme deformations of the mesh.
Embossing of polymeric films destined for usage in the personal care marketplace is an industrial process that produces a very fine pattern, barely discernible to the naked eye, yet has a significant influence on some market-driven properties; more bulk, a soft and smooth touch, reduced crinkling noise and lower gloss. However this comes at a cost to the mechanical properties such as stiffness and ultimate strength capability.
ABAQUS is used to simulate interactions of an absorbent personal care product (a diaper), with its user and their environment. This problem, being almost completely driven by complex contact between highly deformable and moving bodies, is a challenging proposition. Advanced contact algorithms, non-linear material models and multi-body dynamic analysis capabilities in ABAQUS are used to successfully study the structural interactions of a diaper, a baby and their environment.
Origami is the art of paper folding. Our entire range of packages is formed from a flat web of packaging material using the origami technique. Virtual and reverse engineering are fundamental for the development of our technology. Complex simulations like extremely nonlinear dynamic events as well as design optimization are part of our daily activity. This paper describes how Simulia’s software with the help of automated tools has been successfully used to simulate the fundamental phases of our forming process driving in some cases its design.
People are less likely to wear hearing protection that is uncomfortable. The overall comfort of the hearing protection is therefore a primary design feature. Methods for evaluating comfort typically include production and use testing of physical prototypes which are expensive and time consuming which reduces the number of design options to test. This work demonstrates the use of computer modeling to predict wearer discomfort by modeling the interaction between ear protection devices and the human ear.
The emergence of simulation data management software packages provides an opportunity to both streamline simulation processes and further leverage the impact of simulation results. The nimble mechanism for process automation offered by SIMULIA SLM (Simulation Lifecycle Management) product reduces simulation turnaround by establishing connections between and managing simulation stages while allowing interactive components, such as Abaqus/CAE, to provide rich functionality.
This work describes a numerical methodology based on the Finite Element approach able to simulate the dynamic maneuver of the full vehicle running on fatigue reference roads. The basic idea of present work stays in combining a moderately complex and general tire model with traditional full-vehicle methods, including both implicit and explicit finite element techniques, in order to predict – within the early design phases when no prototypes are available - the loads transmitted to the vehicle running on the real fatigue reference roads.
Snow traction is an important tire performance parameter for product applications in markets where snow is present for several months during the year. It is very difficult to perform multiple tests because proving grounds and consistent test conditions are available only for limited periods of time and due to prototyping and test expense. This paper deals with the simulation aspects of the snow traction test using Abaqus. The first part of this paper describes the chosen test method and offers a review of the available simulation technology.
Automotive vehicles undergo various ranges of road loads according to the driving conditions. Sometimes it experiences unusually large overload such as pot-hole impact or curb strike whose forces are several times of the vehicle weight. Those overloads may induce plastic deformations at some components and these plastic deformations reduce the fatigue life of the components. In some cases, the fatigue crack initiation points may be changed due to the residual stresses which were generated by the overloads.
Product development is becoming more complex. It involves not only system simulation requirements, but also the need to manage and share huge amounts of engineering information that is housed throughout the world. It quickly becomes complex when getting into detailed system simulation for powertrain applications such as sealing products.