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Simulation of Multi-Pass Welds Using ABAQUS 2D Weld GUI and Comparison with Experimental Results

The modelling of welds is desirable to predict the distortion of components during manufacture, the position and magnitude of peak residual stresses and to predict metallurgical effects in specific regions. Welds are a complex modelling problem requiring both thermal and structural solutions. This has lead to the development of several weld-specific simulation packages and codes for finite element analysis packages. This paper describes the application of the newly developed Abaqus 2D Weld Modeller to simulate the residual stress field in ferritic weld test specimens.

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Isight-Abaqus Optimization of a Ring-Stiffened Cylinder

Electric Boat’s design process involves evaluating the structural stability of ring-stiffened cylinder structures through finite element analyses to simulate a static pressure load. Each design revision of the cylinders must be evaluated to verify that the structure meets the required stress criteria for the static pressure load; any revision to geometry or material would require the design to be reevaluated. Additionally, it is critical that the weight of the structure is kept as light as possible while still satisfying all stress and deflection criteria.

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“Drop-Test” FSI simulation with Abaqus and FlowVision based on the direct 2-way coupling approach

The paper presents a numerical simulation of the drop test in a still water for the multi-component box structure. The complexity of the problem is in the strong fluid-structure interaction (FSI) between the box and the water free surface. The numerical simulation of the drop test is performed with two software tools: Abaqus and FlowVision through the direct coupling interface, which manipulates, on the Abaqus side the Lagrangian finite-element mesh and on the FlowVision side the Eulerian finite-volume mesh with sub grid geometry resolution.

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Crash Prediction for Marine Engine Systems Presented at the 2008 Abaqus Users’ Conference

Mercury Marine outboards, engines, and drives are designed to withstand indoor impact testing (called “logstrike”) that simulates a collision with an underwater object. This test is comprised of an outboard or sterndrive device mounted on a mock boat that collides with a simulated log.

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Spring Orthosis Analysis – Finite element modeling and optimization of a composite material

This paper covers finite element (FE) analysis and optimization of a spring orthosis, constructed from a pre-impregnated carbon-fibre epoxy composite material. The spring orthosis is one of the most advanced aids that are used in the orthopedist industry. The work has been performed in collaboration with Ortopedteknik, Borås Hospital, at FS Dynamics in Gothenburg. The purpose of the analyses was to find weaknesses of how the orthosis is built today and to give suggestions of how to change its properties and behaviour. The orthosis has two major interesting areas, the spring and the toe.

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Simulation of Lumbar Spine Biomechanics Using Abaqus

Biomechanics testing of the lumbar spine, using cadaveric specimens, has the advantage of using actual tissue, but has several disadvantages including variability between specimens and difficultly acquiring measures such as disc pressure, bone strain, and facet joint contact pressure. A simulation model addresses all of these disadvantages. The objective of this work is to develop a method to simulate the biomechanics of the lumbar spine. A process is currently being used to convert a CT scan of a lumbar spine into a simulation model.

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Periprosthetic stress shielding in patello-femoral arthroplasty: a numerical analysis

Total knee replacement gives proven good results for isolated patello-femoral osteoarthritis, but patello-femoral arthroplasty may be more appropriate because only the joint compartment is replaced. Although the femoral component of a patello-femoral prosthesis is smaller than in total knee arthroplasty, it is unknown whether strain-adaptive periprosthetic bone remodeling occurs following patello-femoral arthroplasty. The aim of the study was to evaluate and compare the stress shielding effect of prosthetic replacement with Finite Element (FE) modeling.

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Optimization Module for Abaqus/CAE based on Genetic Algorithm

Genetic algorithms have become one of successful tools in design and topology optimization. The optimization module based on genetic algorithms was developed and employed in Abaqus/CAE by GUI and kernel scripting. The new module extends advanced functionality of Abaqus/CAE allowing to perform optimization directly in Abaqus Unified FEA product suite from SIMULIA. The genetic algorithms implemented in optimization approach are based on available GPL libraries.

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Numerical Study of Metal Fatigue in a Superelastic Anchoring Stent Embedded in a Hyperelastic Tube

In this study we compare various way of quantifying high cycle radial fatigue behavior in a percutaneous Mitral repair device using Goodman methods. In order to provide an improved representation of the tissue-device interaction, we use an Ogden hyperelastic model to  simulate the native vessel with parameters obtained from pressure-diameter test data of human cadaver heart coronary tissue, and published data presented in previous work.

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Modeling Respiratory Motion for Cancer Radiation Therapy Based on Patient-specific 4DCT Data

Prediction of respiratory motion has the potential to substantially improve cancer radiation therapy. A nonlinear finite element (FE) model of respiratory motion during full breathing cycle has been developed based on patient specific pressure-volume relationship and 4D Computed Tomography (CT) data. For geometric modeling of lungs and ribcage we have constructed

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Material Modeling of Polylactide

Computational modeling of stents can provide insight into critical locations (high stress/strain regions), help with design iterations/optimization, and reduce the need for bench-top testing. This study focuses on the developmental efforts to create a material model that can capture the mechanical response of poly-L-lactide (PLLA), the backbone of Abbott Vascular’s ABSORB Bioresorbable Vascular Scaffold (BVS). PLLA is an anisotropic, viscoplastic material.

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Investigation of Interaction between Guidewire and Native Vessel Using Finite Element Analysis

Endovascular aneurysm repair involves insertion of an introductory component called guidewire through native vessels to help with the guidance of the delivery catheter. Guidewire tends to alter the vessel geometry due to its higher stiffness compared to the vessel wall. Very limited data is available to understand such interactions. Investigation of interaction between guidewire and native vessels could provide useful insight into vessel stresses and guidewire deformation in-vivo.

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Interaction between Short Surface Cracks and Residual Stress Field in Shot Peened Titanium Samples

To enhance the fatigue life of metal components, frequently compressive stress is introduced to the surface layer. Although procedures such as shot peening have been practiced for many decades in other industries, an improved understanding of the fundamental mechanics that leads to the improved performance is desired. From a continuum mechanical point of view, the interaction between the crack and the stress intensity field is the factor determining whether the crack will propagate.

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Fracture analysis of the battery cans for Implantable Pulse Generators

The stresses in a battery housing used in Implantable Pulse Generators (IPGs), also known as pacemakers, were investigated using Abaqus/Standard. There were three levels of analysis: the global level, the three-dimensional submodel level and the plane strain submodel level. The output of the global analysis was fed into the three-dimensional submodel analysis and subsequently the output of the three-dimensional submodel analysis was fed into the plane strain submodel analysis.

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FEA of Prosthetic Lens Insertion During Cataract Surgery

Cataract surgery is the most common surgery in America today. Modern surgeries require the opacified crystalline lens to be removed and for a prosthetic lens to be inserted through a suture-less incision during a 5-10 minute outpatient procedure. The industry is driving for smaller incisions by redesigning the lens and insertion device geometry in addition to new materials. Typical lens dimensions are 6mm diameter with a center thickness of 1mm which is inserted through a 2.8mm incision. For the insertion the lens is folded and elongates while advancing down a tapering tube.

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FEA of a proximal humerus fracture with a fixation plate

The fracture of the proximal humerus is the second most common injury to the upper extremity. In severe fractures, surgery may be necessary which can be in the form of a locking plate holding the bones in place. This study examines the effect of including a bonegraft alongside the locking plate. ScanIP and +ScanCAD (Simpleware Ltd) were used to segment the proximal humerus from a CT scan, and to introduce CAD data of the fixation plate and bonegraft.

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Fatigue Life Estimation of Nitinol Medical Devices

Stents have been used in the treatment of coronary artery disease for decades, and their use in the peripheral arterial vasculature is growing rapidly. Mechanical loads imposed on peripheral stents may include loads due to arterial pulsation, axial compression, bending and torsion. These stents are most often manufactured using nitinol, a nickel-titanium alloy that exhibits unique shape memory and superelastic characteristics. Finite element analysis can be a powerful tool in designing medical devices to withstand such a rigorous loading environment.

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Design optimization in vibro-acoustic design of hearing instruments

In the design of hearing instruments it is important to achieve as high gain as possible
without causing oscillation in the device, due to feedback between the microphones and the

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Ceramic Total Hip Liner Fracture Modeling in Abaqus using co-Simulation and Extended Finite Element Modeling

Due to concerns over particle generation in conventional metal-on-polyethylene hip bearings used in total hip arthroplasty (THA), interest in advanced low-wear bearing alternatives such as ceramic-on-ceramic (CoC) couples has reemerged. While ceramics demonstrate excellent

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Bone Remodeling Response During Mastication on Free-End Removable Prosthesis – a 3D Finite Element Analysis

An understanding of functional responses in oral bone is a crucial component of dental biomechanics. The purpose of this study was to investigate the use of an osseointegrated implant as support for a free-end removable partial denture (RPD) on the potential biological remodelling response during mastication. A three-dimensional (3D) finite element analysis (FEA) was performed to determine the biomechanical responses to masticatory loading in the posterior mandible.

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Biomechanical study of a drop foot brace

A person specific drop foot brace was simulated in the commercial finite element code Abaqus.The geometry was imported from a 3D optical scan of the actual surface and modeled as a composite material layup defined in a local discrete material coordinate system. The finite
element model was used in order to model the stance phase in a normal walking. The material
choice is a challenging task giving flexibility to the brace together with sufficiently stiffness and
fatigue strength. The simulation has been compared with measurements from a strain gauge
mounted foot brace tested in use. Based on simulations, a large number of expensive trial and

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Advanced Material Modeling in a Virtual Biomechanical Knee

For clinicians and medical device manufacturers, in-vitro and in-vivo testing of the knee are important methods for evaluating treatment techniques. However, numerical models that can provide much of the same information will become of more service and are a new focus of the modeling community. A continued effort has centered on specimen-specific anatomical and functional models, in terms of both geometry and mechanical properties of the tissue constituents.

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Achieving a more Accurate Prediction of a Polymer Snap Deformation Pattern

A variety of polymers are used extensively for both medical applications and consumer products. Most of these polymers exhibit time-dependant behavior which varies significantly with environmental conditions. Injection molding technologies generally offer application design freedom and options for several functions build into each component. Meanwhile analysts are often faced with the difficulties of predicting the response of the final product.

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3D Numerical Analysis of an ACL Reconstructed Knee

Numerical methods applicable to the tibia bone and soft tissue biomechanics of an ACL reconstructed knee are presented in this paper. The aim is to achieve a better understanding  of the mechanics of an ACL reconstructed knee. The paper describes the methodology applied in the development of an anatomically detailed three-dimensional ACL reconstructed knee model for finite element analysis from medical image data obtained from a CT scan. Density segmentation techniques are used to geometrically define the knee bone structure and the encapsulated soft tissues configuration.

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Transient Heat Transfer Analysis of High Speed Train Disc Brake Systems

As the maximum speed of bullet trains continues to increase, overheating and thermal deformation/stress on brake systems are going to be critical for emergency stops. Precise prediction of the maximum temperature is needed for the design of brake systems, especially for both discs and linings, where how to handle the high speed spinning of discs is the point of the heat/structure coupled analyses. Abaqus provides couple of potential methods but each one had critical shortcomings.

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